Custom Metal Stampings

Precision Metal Stampings for OEM's

At Vulcan Industries, we specialize in manufacturing high-quality components for original equipment manufacturers. These precision metal stampings can be used by a wide range of industries such as:

  • Power sports
  • Automotive/automotive seat manufacturing
  • Generator manufacturing
  • Medical cart manufacturer
  • Mobile devices
  • Electronics industry
  • Server racks & cabinets
  • Agricultural Equipment
  • Commercial Hardware & Equipment
  • Electronic Parts & Equipment
  • Industrial Machinery Equipment
  • Lawn & Garden Equipment
  • Musical Instruments
  • Office Equipment
  • Transportation Equipment & Supplies

Apart from custom metal stampings, we have the capability to perform secondary operations including part and component assembly.

Precision metal stampings

Why Vulcan Industries?

  • Consistent Quality: With trained support personnel on hand 24/7, our highly skilled tool and die makers ensure tooling is kept in excellent condition to provide consistent quality.
  • Easily Adaptable to Customer Needs: Our production capabilities are geared toward manufacturing high quality stamped steel components and quickly responding to customers’ changing needs.
  • We Exceed Expectations: Our people, process and capabilities are designed to ensure customer expectations are not only met, but exceeded. This is demonstrated by our consistent ability to achieve low PPM failure rates while ensuring on-time delivery.
  • Superior Customer Satisfaction: We achieve superior customer satisfaction through personal involvement and an inherent belief, that the customers’ needs come first.

FREE PART REVIEW

SCHEDULE A FREE ENGINEERING PART REVIEW

If you are searching for metal stamping companies, schedule a free consultation with one of our design experts and let’s talk about how we can identify ways to improve processes, reduce waste and reduce your overall costs.

Ready to get started? Call Vulcan Industries today at 262-253-5420 or send an email!.

Prototype Stampings

Precision Metal Stamping Capabilities

Metal stamping is an ideal process for manufacturing complex metal parts. The use of precision tooling ensures minimal variation in dimensions during production and short cycle times translate into high production volumes. While the initial cost of tooling may be costly, this expense is reduced over long production runs.

We specialize in various precision stamping processes based on a number of factors; the shape of the part, its dimensional tolerance, overall size, metal thickness, and the number of manufacturing operations required.

  • Standard metal stamping: Used for parts with dimensional tolerances that measure features in 10ths to 100ths of an inch.
  • Precision Metal Stampings: Capable of producing parts within 1,000ths of an inch. Precision metal stampings are ideal for manufacturing precision parts from thin gauge, high-strength material.
  • Stamping materials: We process a wide range of materials. These include cold rolled steel, high and low carbon steels, hot rolled steel, stainless steel, alloys, aluminum, copper and brass. Blank thickness ranges from three-thousandths of an inch up to 5/16 of an inch. The maximum blank width we can process is related to thickness, and it varies from full width for thin blanks to 4 inches with the thickest blanks.
  • Tooling: We have the capability for single and multistage stamping operations using automated and manual transfer systems. We also design and manufacture progressive metal stamping tools for high-volume production of small, complex parts.
Precision metal stamping

Secondary Manufacturing Operations

In some instances, we perform secondary manufacturing operations that cannot be performed inside the press. When secondary operations are required, we implement one or more of the following operations and supply completely manufactured parts.

Secondary manufacturing services include:

  • Robotic MIG welding
  • TIG welding
  • Laser welding
  • Spot, resistance and projection welding
  • Machining
  • Assembly
  • Testing
  • Packaging

These value-added operations allow us to supply completed parts direct to your assembly line to suit production schedules. We oversee the entire manufacturing and assembly process, from managing supply inventory, to sourcing any components we do not manufacture in-house. We design and manufacture 95% of tooling in-house.

FREE PART REVIEW

SCHEDULE A FREE ENGINEERING PART REVIEW

Schedule a free consultation with one of our design experts and let’s talk about how we can identify ways to improve processes, reduce waste and reduce your overall costs.

Ready to get started? Call Vulcan Industries today at 262-253-5420 or send an email!.

Production Capabilities

Vulcan's production capabilities are geared to meet the needs of medium to high volume manufacturers who need consistency, reliability and unparalleled customer support. To that end, we will help engineer the right solution and offer prototype stamping services to help prove your concept.

Our production facilities are ideal for customers who require the following capabilities:

  • Production volume: Depending upon the size, complexity and gauge of the material, we have the ability to produce up to 17,000 parts per hour. We have an individual order capacity of one million parts per week. Our minimum order quantity is 1,500 parts.
  • Repeat orders: Our focus is on repeat business, and we generally avoid single production runs. All tooling is robustly designed for long-term use. Typical repeat order quantities vary from 1,500 to 50,000 pieces.
  • Low overall cost: The overall cost of a product is determined not only by its price, but also by its quality, availability and lead time. By guaranteeing on-time delivery, short lead times and lean manufacturing, we ensure your production lines operate smoothly without the need for you to carry excessive inventory; this in turn reduces your overall costs.
  • On-time delivery: We do everything in our power to anticipate and overcome issues that might effect on-time delivery. As a result, we consistently achieve 99.9% on-time delivery. As an integral part of our normal production process, we develop contingency plans to ensure you will not be affected by supply interruptions.
 Metal stamping companies

Technical Support Capabilities

Our technical support capabilities are a cornerstone of our success. We employ the most highly skilled engineers in the business with experience in all aspects of precision metal stampings, tool design and secondary processes. Each project is carefully analyzed to ensure we fully understand what needs to be done, how it should be done and to identify critical factors for successful production.

Vulcan Industries’ technical capabilities include:

  • Design software: We use AutoCAD Mechanical and Solid Works drafting and design packages. Our tool designers are experienced in the design of single, multistage and progressive tool and die sets.
  • Design review: Design reviews are performed on all precision metal stampings to ensure accuracy and confirm the part can be successfully manufactured. We suggest improvements and help simplify the design. This typically results in lower customer costs, easier manufacturing and seamless assembly.
  • Tooling: We design and manufacture 95% of tooling in-house. Particular attention is given to features such as part accuracy, repeatability, reliability, tool life and self-cleaning capabilities. Our fully qualified, skilled tool and die makers service and maintain all tooling.
  • Problem solving: A project manager is appointed for each order. It’s their responsibility to monitor production and resolve problems, whether in-house or with component suppliers. This ensures parts are correct and delivered on time.
  • Continuous improvement: We continually seek ways to improve processes, reduce waste and, through lean manufacturing techniques, reduce overall costs.
Technical support capabilities

Commitment to Quality

Through years of experience and a complete dedication to quality, we have proven that having the right quality systems in place ensures overall customer satisfaction. At Vulcan Industries, quality is demonstrated in several ways:

  • ISO 9001: Our quality management systems conform to ISO 9001:2008 requirements. We have been accredited since 2009. Read More About the ISO 9001:2008 Certification.
  • Quality PPM: We achieve exceptionally low defect rates.
  • On-time delivery: We consistently deliver on time, achieving better than 99.9% delivery scores.
  • Attention to detail: We focus on every detail to ensure the components we make are right in every aspect.
  • Add value: We focus on adding value and strive to reduce your overall costs.

ISO 9001:2008 Cert

SCHEDULE A FREE ENGINEERING PART REVIEW

In the early stages of product development? Schedule a free consultation with one of our design experts and let’s talk about how we can identify ways to cut costs and prevent mistakes early on in the stages of product development.